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Plastering guide

Cob walls in Devon: what they are, and what kills them

Devon has more cob buildings than any other county in England. Cob is earth, and earth has to breathe. Wrap it in cement render or skim it with gypsum and you will trap water inside the wall, rot the timbers, and destroy a building that has stood for four hundred years.

What cob actually is

Subsoil, straw and water, mixed on the ground and built up in courses, each one left to dry before the next went on. No cement, no bricks, no frame. The wall is the structure.

Devon cob is usually built off a stone plinth and it is thick, often two feet or more. That thickness is what holds the heat and what holds the building up.

There are somewhere around twenty thousand cob buildings still standing in Devon, more than anywhere else in the country. Most of them are two or three hundred years old. Some are considerably older. They have lasted because, until relatively recently, people knew how to look after them.

A good hat and a good pair of boots

That is the old Devon saying about cob, and it is the whole of the theory in seven words. A good hat means a roof with a decent overhang, keeping rain off the top of the wall. A good pair of boots means a stone plinth keeping the earth up out of the ground.

Cob does not fail because it is old. Cob fails because it gets wet and cannot dry out again.

Why cement render destroys a cob wall

This is the single most common way people wreck a cob building, and it is almost always done with good intentions.

Cement render is hard, brittle and effectively waterproof. Cob moves slightly with the seasons, so the render cracks. Water gets in behind the crack. And now it cannot get out, because the render it is sitting behind is waterproof.

So the water sits inside the cob. The wall softens. The timbers embedded in it start to rot. And from the outside, the render looks fine, so nobody knows anything is wrong until something structural gives.

Cement render on cob does not cause damp gradually. It causes it invisibly, and by the time it is obvious the damage is serious.

Gypsum on the inside does the same thing

The same logic applies indoors. A gypsum skim over a cob wall seals the inside face. Moisture that would have evaporated harmlessly into the room now has nowhere to go.

You will usually see it first as the plaster blowing, bubbling or coming away in patches, often near the bottom of the wall. People call that rising damp. It is usually just a wall that has been sealed up and cannot breathe.

Hack it off, skim it again with gypsum, and you will be doing the same job again in two years.

What cob actually wants

Lime. Lime plaster inside, lime render outside, limewash or a breathable mineral paint on top.

Lime is soft, it is flexible enough to move with the wall, and crucially it is vapour-open. Water that gets into the wall can evaporate back out through the lime rather than being trapped behind it.

It is slower to work with, it needs the right weather, and it costs more. That is the honest trade-off. What you get is a wall that behaves the way it was designed to behave.

Some modern breathable systems work too. Sprayed cork render is genuinely vapour-open and it will go over cob without sealing it, which makes it a legitimate option where lime is not practical.

If you have already got cement on it

It should come off. That is a serious job and it is not one to rush, because taking hard render off a soft wall can pull the face of the cob off with it.

But leaving cement render on cob is not a stable situation. It is a slow failure, and the longer it stays the worse the wall underneath gets.

If you are not sure what you have got, send a photo. It is usually obvious from the surface, and it costs nothing to ask.

Good to know

Common questions

Can you plaster a cob wall with normal plaster?
You can, and people do, and it causes damage. Gypsum seals the inside face of the wall so moisture cannot evaporate out of it. The plaster blows within a couple of years and the wall stays wet. Cob wants lime.
Why is cement render bad for cob?
Because it is waterproof and rigid, and cob moves. The render cracks, water gets in behind it, and then it cannot get out again because the render is sealing the wall. The cob softens and any timbers in it start to rot, all of it hidden behind a render that looks perfectly fine from outside.
Does cob suffer from rising damp?
Rarely, in the way people mean. What usually gets called rising damp on a cob wall is moisture trapped by a cement render or a gypsum skim, or a ground level that has been built up above the stone plinth. Fix the cause and the damp usually goes.
How can I tell if my wall is cob?
It is thick, often two feet or more. The surfaces are not flat and the corners are not square. There is usually a stone plinth at the base. If you are in Devon and the house is older than about 1850 and it is not obviously brick or stone, cob is a strong bet.
Can cob be repaired?
Yes. Cob can be patched with new cob, or with lime-based repairs, and it takes to it well. A cob wall that has been damaged by damp is usually repairable if it is caught before the structure is affected.

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